Proxxon's Miniature Bench Drill Press Machine

More Proxxon goodness for you (me) to ponder...

From the Amazon Description

Proxxon Bench Drill Press TBM 115 - This 3 speed drill press excels at drilling micro holes down to 1/64 inch (0.5 millimeters). The unit offers a high quality machined work table of ribbed die cast aluminum, 8-1/2 inch x 4-3/4 inch in side. It provides an adjustable parallel fence with scale. The solid high chrome steel column is 11 inches high and is 4/5 inch in diameter. The powerful motor is built into the super stable die cast head of the machine, runs very quietly and has a long life expectancy. The power transmission by 3 step aluminum pulley and flat belt provides 3 spindle speeds of 1800, 4700, 8500 rpm. This allows triple torque and lower speeds.

Here's the link for more information on the Proxxon 38128 TBM Bench Drill Machine.

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Dremel 220-01 rotary tool work station & press

The Dremel Work Station allows you to use almost any Dremel rotary tool as small table-top drill press.

You can tilt the Dremel Work Station in 15-degree increments from 15 to 90 degrees horizontal. It can also be used as a telescoping FlexShaft tool stand. Finally there is a little tool caddy for holding a few bits, collets, and wrenches. Comes with the accessory nest, mounting wrench, and instructions.

Here is the link to the Dremel 220-01 Rotary Tool Work Station

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Proxxon model-maker's power tools store section

I am the proud owner of two Proxxon tools -- the miniature table saw and the miniature mitre saw. As someone who works with small-scale pieces of wood and metal, I am a big fan of this company's products. The Automata / Automaton Store now features an entire section dedicated to Proxxon tools. If you are serious about model-making and are looking for high quality power tools that are the right size for the job, look no further.

Check out the Proxxon Power Tool section of The Automata / Automaton Store.

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23 Piece Hobby & Craft Tool Set for under $15

I'm a little smitten with this hobby knife and tool set offered by Woodcraft.com. It contains all the things you would expect from one of these sets such as assorted knife blades, handles (3 actually), and a saw blade. But it goes beyond the norm with a inclusion of a tiny spoke shave, block plane, balsa strip tool, sanding block, and tweezers. It comes in a plastic case designed to fit each item. For $15 USD, this looks like a nice starter set for model making or working with any type of wood miniatures (model railroad, planes, boats, carving, etc).

Here's a link to this 23 Piece Hobby and Craft Tool Set.

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Proxxon Micro Band Saw with optional wet cutting

From the Amazon.com Product Description

A solid, ribbed die-cast aluminum housing (not a tubular or sheet metal construction) ensures the necessary stability. The machine has double ball bearing aluminum pulleys, a sturdy machined table with a slot for the miter gauge as well as the coolant trough. The worktable tilts up to 45° for accurate miter cuts. The low noise 110-120V motor (high quality, for quiet, prolonged use) operates via toothed belt. Electronically controlled speeds for exceptionally accurate cutting (no subsequent finishing necessary) are available from 395 to 820 ft/min. A practical table at the outside of the machine housing indicates the recommended speed for various types of material. The blade size of 13/64" x 1/64" (5.0 x 0.4 mm) is ideal for fine work, allowing to cut even smallest radii. The machine is equipped with a vacuum-cleaner adapter to help you work in a dust-free environment.

Here's the link to the Proxxon Micro Band Saw

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Acra Mill Plus - create your own mini machine shop

The Acra Mill was designed to help model makers perform a wide range of tasks from sanding, grinding, and polishing to machining small pieces to with precision tolerances. The Acra Mill holds a Dremel or similar rotary tool. The Acra Mill comes ready to use. There are many configurations and accessories. If you are tight on space and work with small parts, this is an option to consider.

Here is where you can learn more about the nifty Acra Mill Plus (Warning: ALL CAPS AHEAD).

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Proxxon precision mini-lathe - 30 lbs of awesome

The Proxxon Lathe PD 230/E can be used to perform precision turning on plastics, steel, brass and aluminum. It boasts a lot of very nice features for such a small lathe.

From the manufacturer's description

Comes complete with automatic feed, thread cutting capability, headstock chuck, live center and top slide for taper turner. It may be used to part, turn, and cut tapers. The numerous optional accessories add the versatility you need to complete all your miniature projects. Weight approximately 30 pounds and dimensions approximately 21inches by 9.8 inches by 5.9 inches. Has features of full sized lathe and can be packed away after each use. Practical hand wheel with zero adjustable scales 1 division = 0.001 (0.025 millimeter) 1 revolution equals .04 (1 millimeter). Combination of 3 speeds and additional electronic speed control allowing speeds from 100 to 3000 rpm are among the many features standard on this precision lathe.

OK, so I'll add this to my wishlist: the Proxxon 34004 PD 230/E Lathe

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Building a real woodworker's workbench

Here is a great Instructable on how to build a high-quality woodworking bench based on a set of plans originally published in Fine Woodworking Magazine (the best magazine of its kind, in my opinion).

The design used here is simplification of a bench from Sam Allen's book Making Workbenches.

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Proxxon 37110 Micro Mill: small, green & awesome

Oh, make no mistake: I want one of these.

From the Amazon.com Product Description

Proxxon micro mill MF 70 - This small and beautiful unit is ideal - the accurate mill for lab, optician, jewelry, electronic and model building projects. Mill is made with a cast iron base. The vertical column and compound lathe are treated, high quality aluminum. All axes are play-free and have adjustable slides. The headstock, made of die cast aluminum, houses 24 pole balanced special motor and provides stability even at high operating speeds. This stability facilitates the use of the finest cutters.

Here's the link for more info on the Proxxon 37110 Micro Mill

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Proxxon 38481 IB/E Professional Rotary Tool

While most of us are familiar with the versatile rotary tool, we tend to equate it with the Dremel brand name. I have owned many, many Dremel tools and do not have any serious complaints.

Still, this Proxxon profession model appears to offer some noticeable improvements. The manufacturer claims that this model can be use for extended periods when polishing, grinding, cleaning and engraving -- without becoming overheated. That is one problem I have had in the past, but I think I pushed the poor Dremel too far.

Like the better models of Dremel rotary tools, this Proxxon can be run at a range of speeds from 5,000 to 20,000 RPMs. Variable speed is a an important feature in any make of rotary tool.

Finally, the Proxxon features a die cast aluminum head which serves as a study housing for the steel spindle, running within a ball bearing assembly. This strikes me as more robust than most Dremel tools.

The unit comes with six collets (sized 1/32", 1/16", 5/64", 3/32", 7/64" and 1/8") and is compatible with a number of Proxxon accessories such as a foot switch, flexible shaft, and drill stand.

Here is a link to the Proxxon 38481 IB/E Professional Rotary Tool

Note: Those of you who know you will be using a rotary tool a lot, should consider something like the Foredom rotary tools that jewelers and serious woodcarvers use.

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Husqvarna's semi-automomous sleath Automower

In case you missed this over on the BoingBoing Gadgets blog the other day, you've got to check out the latest totally stealth-looking autonomous robotic lawn mower from Husqvarna. I wonder if it can be detected by radar.

From the product description

The Automower 260 ACX is designed for semi-professional use in business or public environments as well as for demanding consumers. Like all Husqvarna's robotic mowers, it charges and operates itself without need for supervision. Should anything disturb the operation, 260 ACX sends a text message to your mobile phone. Thanks to 6000 sq. meter (1.4 acre) capacity, low noise level and no requirement of labour, Automower 260 ACX is perfectly suited for use in quiet environments such as hospitals, hotels and leisure facilities, and office locations. Day or night, rain or shine, it simply gets on with the mowing, leaving you free to get on with managing your business.

Here is a link for more info on the Husqvarna Automower.

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Carving tools sets with interesting handle design

I've used the traditional carving knives, chip carving knives, and palm carving tools, but I can't say I've ever used a carving knife with this style of handle.

I gather that the handle design is meant to serve two purposes. They can be held fully in the palm for larger, forceful cuts, or griped by the narrow part at the neck -- rather like a pencil -- for finer cuts. It sure sounds like a good idea.

Woodcraft has a seven piece set (shown here, $50) and a a five piece set ($40). Both come in a storage box of some sort.

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Micro carving tools for very small wood carvings

The other day I mentioned the Rick Bütz woodcarving knives I use. While about 70 percent of the time I use either the standard carving knife or the detail knife, there are times when a specially shaped carving tool is just what you need. For a long time, I struggled with a mediocre set of palm carving tools. Mine didn't hold an edge very well and were just too big to be very useful.

A few years ago I discovered these unassuming little micro carving tools. They may look simple but they are hand forged, tempered, and tested for a correct edge profile. Not only that: they come sharpened and ready to use. Hallelujah!

They offer sets like the one shown here in three different sizes -- 1.5mm, 2mm, and 3mm. I went with the 2mm and am very happy with it. The micro carving tool set I bought has single and double bevel chisels, a skew chisel, a 90 degree V-shaped tool, and U-shaped gouge. All in cherry wood handles.

Here's the full line of Dockyard micro carving tools.

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How to build your own plan holding stand for $10

If you make models, miniatures, or work from plan drawings of any sort you can spend good money on a plan holder. This one is the product of a great do-it-yourself guide. For about $10 you can make the plan holder shown here. This is a good way to get those sheets off your workspace and into plain view.

Here's the link on HOW TO BUILD A $10 PLANS HOLDER.

[ Thanks bilagaana! ]

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Rick Bütz two-knife woodcarving set on sale

If you are a wood-carver or interested in learning, I came upon this deal from Woodcraft Woodworking Supply. This is a set of Rick Bütz carving knives -- the same to I use to carve the figures of my wood automata.

Rick Bütz wrote the book on wood carving. No, really...he DID write the book called How to Carve Wood. He also wrote a great book on How to Sharpen Carving Tools. Both are excellent.

The two knives shown are a standard carving knife (bottom) for most roughing out and carving and a detail knife (top) for doing fine cuts. Together, they should be the only knives you'll ever need. Now...other carving tools...well, you may want/need those in time, but this is a great start. Don't mistake these knives for the ones you find at your local arts and crafts chain store: these are much better. I learned this the hard way.

Woodcraft offers either knife individually, or will give you a great deal on the two -- saving you 33% -- through March 31, 2009.

Here's the product page for the Rick Butz two-knife woodcarving set.

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How to build a moder's vacuum sanding box

Here is an extremely complete step-by-step guide for making your own vacuum sanding box for small projects. The eight page guide includes a discussion of tools, materials, shortcuts, 3D renderings, and complete plans you can download in PDF format! This sanding box will be a valuable addition to any workshop where small parts are made.

Here's the link for the guide on How to build a moder's sanding box.

[ Thanks to bilagaana for this!]

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Army Knife big enough for the entire Swiss Army

Every decade of my life has included a Swiss Army knife in my pocket. My personal Swiss Army Knife progression has been as follows:

1 - Swiss Army Tinker Pocket Knife

2 - Swiss Army Super Tinker Pocket Knife

3 - Swiss Army Deluxe Tinker

4 - SwissChamp Pocket Knife

I'm years overdue for my regular upgrade which I suppose is either the SwissChamp XLT or the SwissChamp XAVT

Or...I could just go for Mother of All Swiss Army Knives shown above. There are, however, a few drawbacks to this option. First, this knife is made by Wenger. And though they are an official and reputable maker of Swiss Army knives, you'll see from the list above that I am a Victorinox man through and through. Second, this baby will set you back $999 USD. Finally, this knife weighs in at nearly 3 pounds. There is no way.

My jeans wear out in the same spot -- right were my knife sits. Fortunately, worn jeans are trendy right now. Perhaps I'll just stick with the SwissChamp and switch to the version with the black handle, or the beautiful hardwood handle (shown at left).

I may even down-grade to the Swiss Army Craftsman Pocket Knife because honestly, I have yet to use the hook disgorger/fish scaler on the SwissChamp.

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Carving Facial Expressions Book

Here is a short book covering the details of carving the human face, showing a range of emotions. Though only 64 pages long, it includes details on the muscles of the face and some step-by-step examples of carvings. There are also reference photographs to serve as the basis for your own carvings. The author's obvious skill is enviable.

At about $10 USD new, I think you might want to consider getting the book Carving Facial Expressions.

For those more interested in carving caricatures, check out Dave Stetson' book Caricature Carving from Head to Toe and Pete LeClair's book Carving Caricature Head & Faces.

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Lathe Basics: History, Tools, and Safety Article

Here is a great three page article covering the history of wood lathes, the tools currently used, and safety considerations.

From the article:
"One of the greatest features of turning is the chance to gain enough knowledge in short order to make finished projects in just a few hours--lathes give us the possibility of completing, including finish, many worthwhile projects inside a single evening. "

The article is courtesy of Woodcraft, who sells a full assortment of lathes, lathe tools, and lathe accessories.

Here is a link to the article on Turning Basics: History, Tools, and Safety.

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Woodcraft Woodworking Store Sale Items

Woodcraft is one of my favorite woodworking supply stores. They always have some sale items -- often several hundred. They sell some really high quality stuff like the Lie-Nielson bench plane shown above. (Sadly, this item is NOT on sale.)

They also have articles and videos to accompany many of the products they sell.

Visit Woodcraft's Sale Section to see what they've got.

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Screw & Bold Removers, Screw Extractors & Plugs

I hate to admit it, but even I mess up sometimes. A lot, actually. I use mostly brass screws, and they can strip easily if I use a cordless drill to drive them. Here are two options for saving the day. I own both. I NEED both.

The first is the ProGrabit Screw and Bolt Remover. I use this piece when I have stripped the head of a phillips head screw. This 3 piece kit contains everything you need to remove screws (sizes 4 thru 14) and small bolts.

To use it you, place the appropriate sized extraction tool in you drill in and run it in reverse to create a cavity in the screw or bolt head. You then flip the extraction tool in your drill so that the screw end can be inserted into the cavity. Again, running the drill in reverse, you back-out the screw or bolt.

The second option is the Cut-around Screw Extractor. I use this when I have snapped the screw head off of the screw completely.

You simply chuck this miniature hole saw into your drill, center it over your broken screw, then cut a plug out of the wood with the embedded broken screw in it.

When finished, you have a nice clean hole where your mistake once was. You can then plug the hole with standard size dowels or plugs cut with a tapered plug cutter. Cutting your own plugs will allow you to match the wood type, color and grain closely if you have some scraps from which to cut the plugs.

Proxxon Micro Plunge Router for Miniature Work

I haven't tried a router this small (1/5 HP), but it sure does look like a good size for model and automaton making. This little router allows you to round-over, slot, counter bore, and remove stock from wood and other materials.

Some details on the router from Woodcraft:

* Depth adjustment of 0.008" increments
* Easy router bit changing with the shaft lock button
* Support columns are positioned so you can see as you cut
* Integrated suction device for connecting to a vacuum
* Parallel and circle jig made of die-cast aluminum
* Die-cast aluminum base and smooth gliding polycarbonate face
* Includes 6 pc. collet set
* Comes in plastic case

Here's more info on the Proxxon Micro Plunge Router

CNC Shark Wood Routing System Available Online

Not long ago, I posted about the CNC Shark -- the new entry in the field of more affordable of computer controlled wood carving machines. I just noticed that Rockler Woodworking Supply is has started selling them online as the exclusive dealer. They are offering live demonstrations in stores too.


Here's what Rockler has to say about the CNC Shark:
Bring the speed and precision of computer-controlled machinery to your shop with this top value CNC system! With a table measuring 15-3/4" x 31-1/2" it's ideally suited for carvings and machining operations on a large variety of signs, doors and other small projects. It boasts impressive power, speed, accuracy, and ease of use. With its robust steel and high-density poly-ethylene construction, it can take accidental impacts that would normally damage or destroy an aluminum or MDF machine. Optional Clamping Table features two hold-down slots for securing work anywhere along the length of the table. Compatible with the Bosch Colt Palm Router. Includes VCarve Pro software interface — a $500 value. You supply a computer with USB port, a Bosch Colt router, and a table top (router and table top also available sold separately). You connect the USB cable to the controller box and the other end to your computer.

Visit a store near you for a live Demo.

CNC Shark Routing System at Rockler Woodworking Supply.

FLEXCUT Starter Kit: 17 Carving Tools & Wood Box

Here's a post for the automata-makers and aspiring makers. Flexcut offers a set of carving tools in a starter kit. If you don't already own carving tools, this could be a great first set.

The kit comes with the most important carving tool of all -- the standard carving knife with a ergonomically designed handle. We're off to a good start.

In addition, the kit offers interchangeable carving tool tips of every conceivable shape that fit into a handle. This could be a bit a hassle if you need to switch blade types frequently. Flexcut wisely decided to give you TWO handles in this set. This is a simple and wise solution in my view. With the standard knife and two blades mounted in the palm handles, blade changing should be minimal.
The kit also comes with Flexcut's unique SlipStrop. A strop is a surface (often leather or leather-like) on to which you put a fine abrasive compound (also included). You run the tool over the strop to give it a fine, polished edge. What makes the SlipStrop so useful, is that it has a series of ridges shaped just like common carving tools. There are other ways to hone a carving tool, but this is very convenient. I have used one for years.

Finally, keeping track of all those interchangeable blades could be a burden, but the kit is packed in a nice wood box, which should protect your set and keep it organized.

Get a full list of the tools included in the FLEXCUT Starter Kit.

CNC Shark Routing System - Autonomous Carver

I posted a while back about the CarveWright automated carving system. A new model of Computer Numerically Controlled (CNC) router has entered the market at a similar price point -- well below more established, larger machines. The new one is called the CNC Shark Routing System.


This CNC machine is designed for routing wood, engraving plastics, and even etching or cutting tile.

Like the CarveWright, the CNC Shark is a fairly small, portable machine. Unlike the CarveWright which uses a media card to transfer information from your computer to the Router table, with the CNC Shark, you connect the USB cable from your computer directly to the controller box.

Another difference is that the CNC Shark uses a conventional palm router mounted to it to do the cutting. The CarveWright routing system uses a specialized flexible shaft attached to an on-board motor. The CNC Shark's system allows you to use a router you may already own (like the Bosch Colt Palm Router), or may choose to use on its own. Since this is the part that will get the most wear and tear, I think this is a brilliant approach. The palm router can be fixed or replaced. Bits for the palm routers are easy to find too.

Unlike the CarveWright, which uses its own proprietary software, the CNC Shark can be used with a range of established CNC programs used in the industry. There may be a learning curve here, but it's probably worth it for greater control.

The last important difference that I can see is that this machine moves in all three axes of motion (X, Y, and Z). The CarveWright moves side to side and up and down. For lateral motion, the CarveWright uses a friction belt (i.e. sandpaper belts) to move the workpiece itself. This seems like a potential area for slippage which could ruin a carving. The CNC Shark never moves the work piece -- only the cutter moves, ensuring that registration is on target.

From the product literature:
The CNC Shark is the best value for a complete CNC system. This impressive has power, speed, accuracy, and ease of use. We also have a technical support system to help you with any questions regarding the and any of its software. CNC Shark has a high quality design and its parts have been CNC'd to ensure its highest accuracy. The Shark's construction of steel, aluminum and high-density polyethylene make it robust, and it can take accidental impacts that would normally damage or destroy other machines.

The CNC Shark is offered through the Rockler stores in the lower 48 United States. Take a look!

Steps to Fix Your Broken Portable Power Tools

When a power tool stops working, a broken electrical part is the likely culprit. Don't throw that tool away! Fix it! Better yet, pull one out of someone else's trash and bring it back to life.

Though there is a huge variety of electric power tools, the basic electrical components -- cords, switches and brushes -- are similar regardless of the tool's purpose or manufacturer.

From the article:
"(The) procedure for tracing problems begins with testing and examining wires, then switches and finally brushes. The only special tool you will need is a multi-tester, available from an electronics shop for about $25. With it, a host of problems can be traced right to the source. Many electrical components on power tools can be replaced for $20 or less if you do the repair work yourself."

Here's a link to the article, Basic Repairs for Portable Power Tools

Easily & Safely Cut Small Parts on the Table Saw

In previous posts, I mentioned the value of having miniature power tools for small scale projects. I find them to be less intimidating and more appropriately scaled for small scale work. They are also great space-savers if your shop space is limited.

But what about using traditional woodworking tools? You may already these tools or want to buy them to work on full-scale home and woodworking projects. You can still cut small pieces on full size tools with some proper planning and helpful jigs.

One such jig is the one shown here. This simple sled allows you to use a full size table saw to rip very thin pieces of stock safely, easily, and uniformly.

The sled is simply a piece of melamine that been ripped to a 10-in. width. After ripping the sled to width, a small block is glued on it to act as a hook to hold and push the material being cut.

Take a look a the full article on the Small Parts Sled from the folks at Woodworkers' Journal. [Thanks Charles!]

Proxxon Rotary Tool & Accessories

I own some Proxxon tools and I own several rotary tools, but I don't actually own a Proxxon rotary tool.

OK..that said, I love the Proxxon tools I do own. Woodcraft is sellng the Proxxon rotory tool at a close-out price right now (about $73). The specifications do sound impressive (see below).

Personally, I am very interested in that Universal Holder (D) for use with a flex shaft (sold seperately). That looks handy, indeed.

From Woodcraft's Site:
Great for detail cutting, grinding and sanding, the German-made Proxxon has a top speed of 20,000 RPM, continuously variable down to 5,000 RPM. Electronic full wave speed control gives almost constant torque, even at low speeds, easing micro drilling. The spindle rides in precision ball bearings, and has a lock button for changing bits. The Proxxon gets its power from a quiet, specially balanced permanent magnet motor. Our own testing showed superior low-end torque and far less vibration than the most popular rotary tool on the market.

Check out all the details of Proxxon Rotary Tool & Accessories over at Woodcraft.com.

Proxxon Micro Shaper

Often, full size woodworking tools are just too big or too powerful for working on small scale projects such as an automaton. Fortunately, companies such as Proxxon make power woodworking tools for small scale projects. I've posted in the past about the Proxxon Miniature Tables saw and the Proxxon Miniature Miter Saw -- both of which I own. Here is The Proxxon Micro Shaper, a small router table that takes 1/8" bits. (I don't own this yet, but I will one day.)

From the Product Literature:
This miniature router table is the perfect sized machine for small-scale routing and trimming applications. Ideal for model building such as railroads, airplanes, doll houses and more! Features powerful 115V, 60Hz, 1/8 HP motor.

Check out the Proxxon Micro Shaper at Rockler Woodworking.

Miniature Workbench to Work on Small Parts

Working on miniatures or any small part can present a unique set of challenges. Sometimes the job requires small tools. Other times, you just need a way to hold the piece so you can work on it in comfort and safety.

Here is a solution that I wish I had thought of years ago.

This little bench is 13-1/2" high with a 1" x 3-1/2 x 8" top. You can't really see them in the photo, but the top has a row of nine 1/8" x 5/16" miniature dog holes. The whole thing can be clamped in a vise or to the surface of a larger bench. The third option, shown here, is to sit on the splayed wings that form the base. Two bolts in the top act as screws for the wooden end vise.

Read more about this and more elaborate arrangements in this article on miniature workbenches.

Video of CarveWright Wood Carver in Action

Here is a video of the nifty CarveWright computerized woodcarving system in action. It's a woodworking robot.

CNC routers are nothing new. But, as I mentioned in a previous post, this system's price doesn't make it totally out-of-the-question for the personal wood shop.

In this video you get to see how the machine is set up and used, how bits are changed, and the basic CAD-like software it comes with. It sounds a bit noisy, but hey...it is a power router after all!

Here is more detailed info on the CarveWright at Woodcraft.com.

CarveWright CNC Woodcarving Machine

I take pride in the hand-crafting that goes into making each Dug North Automaton. Still, there is a tool addict side of me that cannot help but dream about the possibilities of a machine like this one: The CarveWright CNC Woodcarving Machine.

While less robust than full-fledged CNC router table, the price of this machine is so much less, it is in a class of its own. I won't go into the technical details of this automatic wood carving machine here...they are too numerous.

Just consider this for a moment: automata building more automata. Wow.

Check out the CarveWright Woodworking System.

Make A Lathe Out Of Your Drill Press

Some time ago, I posted about an accessory to convert your power drill into a small lathe.

I was visiting the toolmonger site the other day when I saw this tool which looks like a far more robust option if you already own (or plan to own) a drill press.

This accessory sold by Grizzly allows you to turn a multi-speed drill press into a vertically oriented lathe. What a great idea! It looks like it would be fairly easy to setup and change from drill press mode to lathe mode.

A 12" tool rest allows a maximum work piece length of 24" -- if you reverse the piece to work on the other end. The set includes a base plate with live center, 12" tool rest, mounting bolts, mini screw center, and spur center. It fits all drill presses with a through hole in the table. All of this for about $20. Wow.

Take a look at this Lathe Attachment for Drill Press.

You may want to take look at this highly-rated set of lathe chisels to complete your new setup.

PROXXON Mini Miter Saw Model

I own two Proxxon miniature power tools and they are both amazing. Not "amazing for their size" -- just plain amazing.

The mini miter saw is a great addition to any model-maker's or automata-maker's tool collection (or any work area where space is tight). This miter saw is great for cutting 90 degree and 45 degree cuts in a variety of materials. There are detents every 15 degrees for cutting a range of angles.

The saw has a really clever integrated clamp to hold the material and ensure that your cut stays on the mark. There is also a built-in stop to help you cut a bunch of pieces to the same length. Nice.

As with PROXXON Mini Table Saw, these miniaturized tools are clearly not toys; they are solid and exceed one's expectations in terms of performance. Seriously, the mini table saw can make a clean cut in 3/4" hardwood and it's barely bigger than a toaster.

The truly handy thing about owning the miter saw AND the table saw is that they use the same blades. You can get a variety of blades for slitting, cutting wood, and cutting metals. I have found the miter saw mounted with an abrasive blade for non-ferrous metals to be a great way to cut brass rod and bars to length.

Check out all the details on the PROXXON Mini Miter Saw Model and the PROXXON Mini Table Saw

Work Sharp - PowerTool Sharpening System

I am always looking for the next new type of sharpening tool. Let me introduce you to the Work Sharp 3000.

The Work Sharp employs a spinning glass wheel on to which you have adhered an abrasive sheet. The "see-through" wheel allows you to look down to see what you are sharpening.

The sharpening port enables sharpening of 20, 25, 30, and 35 degree angle chisels and plane irons up to 2" wide without he use of a jig.

The unit is cooled with forced air and a heat sink allowing you to removal metal without affecting the steel's temper. This means you won't ruin your tools.

The Work Sharp 3000 comes with a 2 year manufacturer's warranty, 2 tempered float glass wheels, a see-through slotted wheel, top tool rest, a crepe stick, and PSA abrasive kit.

Head over to Woodcraft.com to check out the Work Sharp 3000

I see that Amazon also carries the Work Sharp 3000.

Spyderco Sharpening Ceramic Stones

As some of you know, I am a advocate for sharp woodworking tools. Traditionally, fine woodworkers have used water stones. Other options include oil stones, abrasive papers, and more recently, diamond impregnated plates.

Water stones are messy (as they must be stored in water, used wet, and occasionally flattened). Likewise, oil stones require honing oil which can be a bother. Abrasive papers wear out (meaning there is a large hidden cost). Diamond stones are convenient because they only require a bit of water as lubricant and don't need flattening. They are, however, somewhat expensive.

Spyderco is now offering ceramic sharpening stones. These new ceramic stones seem to have everything going for them: no oil, no water, no wet storage, no flattening, no replacing paper. They require only the occasional cleaning with an abrasive kitchen cleaner (Comet, or the like). They are fairly affordable to boot!

Note that Spyderco has the traditional flat stones (right) for sharpening chisels, planes, jointer blades, and knives. In addition, they are have a set of specially shaped stones (left) for sharpening odd shaped carving tools.

Check out the new Spyderco Ceramic Sharpening Stones.

Here's a video on the product courtesy of Woodcraft Woodworking Supply.

Proxxon Precision Drill/Grinder

Proxxon Precision Drill/Grinder
Precision drill/grinder is ideal for milling, drilling, grinding, polishing, brushing, cleaning, deburring, sawing, carving, engraving, rust removal and more!

Proxxon Router Base Attachment
If you make small boxes, frames or furniture, this router base attachment is the right tool for you! Great for routing slots, notches, grooves, edges and profiles with or without the fence or circle attachment (both included).

Check out the Proxxon Precision Drill/Grinder

Convert Dremel into Miniature Milling Machine

The New ACRA Mill Plus was designed with the serious model maker in mind. It is so easy to use, even the beginner will find it a great asset. You can do the most simple modeling tasks (sanding, grinding, polishing, etc.) and the most precise jobs -- working to within .001" if needed. All of this, by mounting a Dremel Rotary tool, or any Dremel-style rotary tool.

Though I have already bought Mini Milling Machine and a 7" x 12" Mini Metal Lathe, this tool little beauty is almost too tempting to pass up. Let's see how long I last before I break down and buy one.

Check out the ACRA Mill Plus.

As usual, this gem comes to me by way of Make Magazine's extraordinary blog.

Diamond Sharpening System for $50!

Diamond Tri-Hone Sharpening System

This is a great product at full price ($70), but a GREAT deal at Rockler's current sale price of $50. Diamond stones are effective, easy to care for, and last a long time. I've used a Smith Tri-Hone for years (pre-diamond version) and have always found the system to be convenient. This 3-stone sharpening system features coarse and fine diamond stones and natural Arkansas stone for final finishing. You just flip the center element around to put the grit of your choice facing up. Notice also, that the diamond face includes a micro-tool sharpening pad for small tools (such as carving tools). The set comes with a helpful little a helpful little angle guide and sharpening instructions. Check out the Diamond Tri-Hone Sharpening System

File with a Scroll Saw - Scroll Saw Sanding Files

I have been using small sanding belts in my scroll saw for some time. They are sold under the brand name of Scroll Sanders. They are great. I use my scroll saw for sanding more than I use it for cutting!

Here is another good idea that I am ready to try: Scroll Saw Sanding Files.

Mount these little beauties into your scroll saw to turn it into a power filing machine. The product literature says that the silicon carbide abrasive is aggressive enough to cut as well as sand in most materials.

They can also be mounted into pin vises, craft knife handles, and mini hack saw handles, so I am sure to find a use for them. I'm going to order some today and I'll let you know if I like them.

Engineer's Sqaure and Caliper Set

Woodcraft is selling a set of three engineer's squares (which are much more precise than your average woodworking square), along with a nice little brass caliper. The set comes in wooden case for storage.

For $35, I consider this to be a pretty good deal.

Check out these Engineer's Squares at Woodcraft.com

Grizzly Drill-Powered Hobby Lathe

Here is an interesting tool that converts your 3/8" power drill into a miniature wood lathe.

The details on this tool are limited, but impressive for the price. It can accommodate work of up to 24 inches and 6 inches in diameter. That's pretty big, really.

At about $46.00, this could be a handy tool -- especially if space is limited or you just want to try out a lathe of your own on the cheap.

The funny thing is that a well-rated set of lathe chiselsmight cost you more than the lathe itself!

Check out the Grizzly H2669 Hobby Lathe

Useful Tools - Reader Submissions

A dedicated Automata-enthusist and reader of The Automata / Automaton Blog wrote to me with a list of tools that he has found useful for making automata.

I've enumerated his list of tools, and provided several sources and variants for each.

1. Small Drill bit sets
   
• 20 Piece Wire Gauge Drill Set and 3-Jaw Micro Chuck from Rockler
  
• 20 piece drill set sizes #80 to #61 from Lee Valley
• 20 Piece High Speed Steel Jobber Drill Set in Steel Case,#61-#80 Numbered Drills from Amazon.com
• Mini Chuck and Wire Drills from Woodcraft
2. Wire Bender
• WIRE BENDING JIG, ALUM
  
• Wire bending jig from Lee Valley
• Strip and wire bending jig from Micro-Mark
  
3. Ultra-Thin Razor Saw
• Razor saws from Lee Valley
• Model-makers Razor Saw from Woodcraft
• Mini Saw and mitre box from Rockler
  

How to Sharpen or Fix Broken Drill Bits

Over time, drill bits become dull and cease to cut effectively. Sharpening dull bits can improve the quality of your work, put less strain on your tools, and generally make drilling safer (since you can let the bit do the cutting, rather than applying force that can cause the bit to break). Sometimes, drill bits do break. You don't necessarily need to throw it out!

One option is to buy a Drill Doctor. These range from $50 for your Basic Drill Doctorto their $150 Professional Drill Bit Sharpener.

Here's an article on How to Sharpen Twist Drill Bits.

The article shows you how to freehand-sharpen a twist drill bits using a grinding wheel. While it's not too difficult, there are several important things one must know and do. In addition to learning the correct angles, the article explains the three distinct motions one must use while holding the bit against the grinding wheel.

1 - Move the bit to the left (grinding on the left edge only)
2 - Rotate the bit in clockwise rotation
3 - Move the bit downward

Read the full article on Resharpening drill bits, courtesy of Woodcraft woodworking stores.

Win a Laser Cutter from Instructables

Instructables is giving away a BrightStar LG3040 laser cutter package worth over $6000!

To enter the contest, here's what you need to do:

1. Publish an awesome Instructable on any subject anytime between April 15th and Sunday June 17th 11:59 PM PDT and add it to the Laser Cutter contest group. They will judge the projects with help from Squid Labs and past winners, while taking into account each Instructable's rating and number of pageviews as another "judge."

Entries do not have to involve lasers; any Instructable is eligible. The focus is on sharing what you're passionate about.

2. Five finalists will be selected and announced around Friday June 22nd. Each of the five finalists will need to submit a proposal telling what they would do with the laser cutter.

Check out all the details of Instructables Laser Cutter Contest

Scroll Saw Joinery

Scroll saws are great for cutting curves and complex shapes. Did you know you can also use the scroll saw for joinery?

Here's a really interesting that article shows you how to cut a variety of interesting joints on the scroll saw.

Read the article: Scroll Saw Joinery originally published in Scroll Saw Workshop magazine

Miniature Table Saw - Amazing!

I recently bought some new tools. The first thing on my list was a miniature table saw. My full-sized Craftsman is going strong after forty or more years, but it often seems like too big of a saw for the pieces I cut for automata.

I did some research and bought the Micro-Mark version of what you see here (Proxxon). I am 99% sure that they are made by the same company for every detail is the same except that mine is black.

Simply put, these little table saws are amazing. The saw is very strong and precise. The saw is quite capable of cutting hardwoods and the speed can be adjusted for the material.

There are a variety of blades available including a carbide tipped, diamond, abrasive disks, and fine toothed slitting blades. There are also many fine accessories (rip fences, feather boards, cross-cut tables, tapering jigs) available. I comes with a basic rip fence and mitre slider.

Buying this saw had an added advantage...I was able to free up space by moving my full-size saw out of my primary work area because I need less often.

If you need a good saw, don't have a lot of space, or work with small pieces I think these miniature table saws are a great choice. I LOVE mine.

Check out all the the details on this Miniature Table Saw.

The Automata / Automata Store - Updated!

I have updated a bunch of the books listed at The Automata / Automaton Store and added additional comments to the some of the titles.

I've selected books for automata-makers and collectors. Book topics include: automata-making, paper automata kits, the history of automata, mechanisms, woodworking, metalworking, animatronics, autonomous robots, whirligigs, puppets, wooden toys, mechanical toys, wooden puzzles, carving, and the engineering process.

Be sure to also check out the tools listed by category in the left side navigation.

Visit The Automata / Automaton Store to build you library or tool collection.

5 Great Tools for Generating Ideas

Having trouble coming up with ideas for your latest project? Here is a list of resources that are helpful for generating ideas, or coming up with creative new solutions to problems.

This is a classic little book on spurring creativity. This is also the author of A Kick in the Seat of the Pants

An illustrated deck of 64 creative thinking strategies. You might also be interested in Innovative Whack Pack

Learn to think like one of the most creative minds of all time! They also publish a workbook for this called The How to Think Like Leonardo da Vinci Workbook: Your Personal Companion to How to Think Like Leonardo da Vinci

Though he was never a good student, Einstein was wildly creative in his approach to problem-solving. He once said that creativity is more important than knowledge.

This is a physical object you interact with to create ideas. I'm not entirely sure how you use it, but it is such a different approach to creativity I can't help but believe it would help you come up with ideas.

Nifty Retro Wood & Brass Measurer and Marker

I'll start by saying I don't have one of these...but I want one!

Granted, I am a sucker for the wood/brass combination, but this little gadget is just plain clever.

Stanley once made a tool called the No. 1 Odd Jobs tool -- that's what this tool is based on. It's a marvel of measuring and marking.

It can be used as a T-square and mitre square as seen at left.



Here it is shown being used to scribe an arc.




Here is is being used as a depth gauge to set the height of the blade on table saw.



Of course, you can use it as ruler too (it's maple with brass edges).

Check out all the details on the Odd Jobs Layout Tool. Oh...and order one for me!

Box Joint or Finger Joint Jig for Wood Boxes

I am experimenting with something similar to this jig to make the boxes to hold automata mechanisms. While hand-cut dovetails are the joint of choice, box joints -- or finger joints as they are sometimes called -- offer an interesting alternative.

Box joints are very strong once glued because there is so much surface area for the glue to bond to. I think they look good too because the end grain alternating with the regular grain creates a nice pattern.

I'll let you know how my testing goes. If any of you have experience with box joints or box joint jigs, let me know. This one is used in conjuction with a table saw and dado blade or a router table.

This is one option, the WOODSMITH Aluminum Box Joint Jig at Woodcraft.com

Carving Set with tools, book, and slipstones

Developed for hand or light mallet use, this assortment of tools are made in the USA of high carbon tool steel. They feature hardwood handles with a metal ferrule. Comfortable 6-1/4" to 6-1/2" lengths make them easy to control for detail carving.

Complete set includes the 12 carving tools plus coarse and fine India slipstones, and the popular book "Woodcarving: 20 Great Projects for Beginners & Weekend Carvers" by John Hillyer. Factory sharpened and ready for use.

Here's a link to this Carving Set from WoodCraft. They have many to choose from.

Locate Rockler and Woodcraft Retail Stores

My two favorite woodworking stores sell online and have many retail locations. While shopping online is fun and easy -- handling the tools and selecting your own wood can't be done over the internet. I recommend you find a Rockler woodworking store or a Woodcraft woodworking store near you. Here are some links to help you.

Woodcraft has a great selection of hand tools, especially for carving. In most stores you can handle the tools. They also host courses and demonstrations.

Locate a Woodcraft woodworking store

Rockler specializes is jigs and accessories for you power tools. The retail location near me has a fantastic selection of choice woods.

Locate a Rockler woodworking store

Carving Vise to hold Figures While Carving

Now, I'll be honest...I don't own one of these, but it sure looks like a nice thing to have for carving. I bring it to your attention also because it is on sale for $59.99, normally $71.49.

Adjustable Carving Vise/Carvers Mallet
Two great carving tools! One to hold it and a beautiful mallet to carve your fine pieces! (Mallet head is green not black as shown.) Mallet and carving vise sold separately. Adjustable Carving Vise/Carvers Mallet

Mini Clamp-It Assembly Square Kit

I use these to assemble the boxes that house the automata mechanisms. The squares are thick so that the pieces clamped to it stay flat. The squares are also a strong plastic, so I don't worry too much about marring the wood. They also have little notches in them that allows the clamps to nest securely in them. At $35 they may seem pricey, but I sure am glad I have them, and the clamps can be used for other purposes.

Mini Clamp-It Assembly Square Kit Buy this kit and save $4.95 versus buying individual pieces separately! Includes everything needed to clamp two corners at time; comes with two Mini Clamp-It Assembly Squares and four 4" Mini Clamps. Mini Clamp-It Assembly Square Kit

The Mini Clamp-It can only be obtained in the Tools section of Rockler Woodworking.

Fractional Digital Caliper

I bought a digital caliper to replace my classic vernier-style one last year. It is a lot easier to read the digital display than the fine lines on a traditional caliper.

My digital caliper displays units smaller than an inch in decimals. That's fine for the units like 1/4 inch displaying as .25 inches. But things get sticky with finer fractions. Quick: what's the decimal equivalent of 17/64? Sure, I could figure it out, but I usually don't.

The little gem shown here is a digital caliper that displays units in fractions on the screen. It has three modes: fractional inches, decimal inches, and millimeters.

As with most calipers, you can take inside measurements, outside measurements, and depth readings. It even shuts itself off after it's been idle for while to save battery life. (Mine doesn't do that.)

The Fractional Digital Caliper is available at Hartville Tool online.

While you are there, you should browse the clearance section. There truly are some good deals there.

The 6'' Fractional Digital Caliper is also available at Rockler Woodworking.

Hechinger Hardware

You've got to love their motto: The World's Most Unusual Hardware Site.

You be the judge and let me know if they truly are unusual. I'll scan the site myself this week and update this post with any items that may be of interest to automata makers.

Rockler Woodworking and Hardware

I few days ago I posted about a free Woodworking Catalog from one of my favorite woodworking stores for tools.

Rockler is the second of my two favorite places to buy woodworking tools. I visit their retail store more than any other.

They also offer free catalog. The catalog is 150 pages and offers tons of great tools. They specialize in enhancements for your power tools -- router tables, fences, jigs. The also have tons of specialty hardware.

The thing that Rockler sells that will be of greatest use to automata makers is their line of thin cut wood. They sell planed domestic and exotic woods in sizes that make sense for automata makers.

4" Brass Caliper for measuring

I love the look of this all brass 4 inch caliper for measuring. Often when I use calipers, I don't even read the measurement. Rather, I take the measurement with the calipers on one piece (or tool), then transfer the distance measured on to another piece. Of course, if you want to read a measurement exactly, calipers are a great way to do it.

Some of the product specifications:

• Does outside and inside measurements
• Sliding dovetail way (that's the track in which it slides)
• Rigid construction
• 4"/100mm rule with vernier scale
• Graduated in 1/16" and mm

For under $7 USD, this looks like a very good deal to me. Then again, I love brass.

4" Brass Calipers at WoodCraft

Woodworkers & Carvers - WoodCraft Catalog

Woodcraft Supply is a great store for woodworking tools and supplies. If you don't have a store near you, I recommend their catalog featuring more than 8,000 items. They offer more tools and accessories for woodcarvers than any other retailer I have found.

Not only does the Woodcraft catalog offer a complete listing of products for woodworking, but it's also free.

Get your Free Woodcraft Catalog.

Mini Router Table Bargain @ Amazon.com

As a follow up to my last post, I found this mini router table accessory for Dremel (or other) rotary tools. With the right 1/8" router bits,this tool turns your Dremel into a miniature shaper table for cutting grooves (dado), mouldings, sanding, and edging on small wood stock.

This is looks to be exactly the same as the one sold under the Dremel and Craftsman name, but for much less.

Check out this great deal on Mini rotary table at amazon.com

Rotary Tool Bargain @ Amazon.com

I know I recommend Dremel tools on my site, but I guess I mean "Rotary Tools".

Here is a fantastic deal on Amazon for a Rotary Tool from GMC.

Look at what you get for less than $20:

• Rotary tool
• 40-piece accessory kit and wrench
• 1.2 amp, variable-speed motor (15,000 to 35,000 rpm)
• Lightweight, durable body with soft, rubber grip
• Flexible shaft
• Adjustable mounting stand
• Case
• 2-year warranty

I don't know too much about this brand, but it has great user reviews on Amazon. I do own a bench grinder of this make and it's doing great.

If you buy the Rotary Tool with something costing $5, you will also get free shipping.

Hobby Knife Blade Sharpener

Micro-Mark sells this X-ACT0 hobby knife sharpener. I don't know about you, but I go through a lot of these blades in a month.

Basically, it is a jig on to which you place your hobby knife. It holds the knife at the proper angle to sharpen #11, #16, #2, and #24 type blades against a small Arkansas Whetstone.

They sell honing oil as an accessory for this tool. (For those of you who don't spend 50% of your lives sharpening things, honing oil serves as a lubricant that suspends the steel shavings from your knife and prevents them from clogging the pores of the Whetstone. In time, a clogged Whetstone will become ineffective. Whetstones should be cleared after each use by rubbing a liberal amount of oil onto the stone and then wiping off the excess with a clean cloth.)

I have yet to order one of these because it's hard to spend over $20 on a $2 knife, but my logic is poor. As their ad copy says, it should "pay for itself" may times over.

Has anyone tried on of these? If so, drop me a line or comment on this post.

I think this item is only offered at Micro-Mark: Hobby knife Sharpener

Glue Advice Site -- ThisToThat.com

For anyone who makes things, this is a nice reference site that gives you advice about the best glue choices when gluing one thing (this) to another (that). It's super-simple to use. This site provides links to additional details for all of the suggested glues in the results. Be sure to read these detail pages because they have context-specific information that can be important.

I just used it yesterday to answer the question: what glue should I use to adhere paper to glass? Thistothat.com came to the rescue!

Visit the glue reference site - http://www.thistothat.com/

Automata Book Store - Huge Update

I've added 45 more titles to the books section of The Automata / Automaton Store that I've set up through Amazon.com. I've selected books on these topics: automata-making, paper automata kits, the history of automata, mechanisms, woodworking, animatronics, autonomous robots, whirligigs, puppets, wooden toys, mechanical toys, wooden puzzles, carving, paper engineering, and the engineering process.

It's basically a reading list to get your Ph.D. in contemporary mechanical automata. I'm less than half way there myself.

Please visit The Automata / Automaton Store to further your education...and my own!

Makers: Gift Card with Purchases at Northern

For those of you that make stuff -- automata or otherwise -- Northern Tool is running a special promotion where you get a gift card with your purchase. Type in this promo code on the Address Verification page: 94660.

The offer applies to orders over $100 bucks, but this time of year, that's easy to do. They have pretty much every tool under the sun from a $2 strap wrench to a bulldozer that goes for $21,800!

Don't take my word for it...see if there is a tool you cannot find at Northern Tool + Equipment.

(If are unable to find a tool, post it as a comment here.)

Industrial Materials and Tools from Amazon.com

Did you know that Amazon.com has a new product category? Amazon Industrial and Scientific offers a huge selection of metals, plastics, mechanical components, fasteners, wire, springs, tools, and safety equipment.

Here's a link to the associated blog

Here's a link to Amazon.com's Amazon Industrial Supplies

20 Antique Automata Sold from Merritt Collection

Sale Of Mary Merritt Museum Dolls And Toys Nears $2.5 Million

From the article:
Approximately 20 automata by premium name manufacturers were offered. Leading the group, a circa 1875 Roullet et Descamps boy on a clockwork tricycle earned $34,100 against an estimate of $15/18,000. A rare 29-inch-tall girl automaton holding a toy theater and accompanied by a cat in a wicker basket, also by Roullet et Descamps, handily surpassed its estimate at $20,900.

Here's a link to the full artcle about the Merritt Collection Sale

Tool Freaks: Northern Tool has Free Shipping!

With the Holidays coming, this is a post you really should bookmark. If you have tool-freaks in your life, Northern Tool + Equipment is a great source for everything tool related. At the very least, you'll want to order the paper catalog.

Visit Northern Tool + Equipment for Holiday tool gifts

A Safer Hobby Knife

Kevin Kelly has an entry on his Cool Tools blog for a safer type of hobby knife. The conventional X-acto knife has the knurled blade-change ring immediately below the blade. Twisting forces, fingers, razor-sharp blade...let's not put these things together, shall we? The Tensor hobby knife has the blade change ring at the opposite end from the blade. Better. Much better.

Amazon sells the Testors Model Master Hobby Knife

How to Improve a "Third Hand" Holding Tool

Here's a little step-by-step guide for making those little holding tools a bit more useful. A simple, but good, idea indeed. I use them for soldering mostly, but also for gluing and painting.

Here's the Third Hand Improvement at Industructables.com.

Center-punch Deal at Amazon

For automata-makers such as myself that use metals like brass in their automata, a center-punch is a must. The punch allows you to create a dimple in the metal where you intend to drill a hole. Kevin Kelly's Cool Tools blog has a good little review of a automatic brass punch on his site.

It's a steal of a deal at amazon. I'm going to order one!